I-API 5L Gr. B/X42 /X52 /X60 /X65 Psl2 Carbon Steel Line Pipe
| Uphawu | Inkcazo |
| Umgangatho | I-API 5L PSL2 |
| Ibanga | Udidi B / X42 / X52 / X60 / X65 |
| Uhlobo lwePipe | Ingenamthungo / ERW / LSAW / SSAW |
| Ububanzi obungaphandle | 1/2” – 60” (Ingenziwa ngokwezifiso) |
| Ubukhulu bodonga | I-SCH 10 – I-SCH 160 |
| Ubude | 5.8m / 6m / 11.8m / 12m okanye eyenziwe ngokwezifiso |
| Umphezulu | Mnyama / 3LPE / FBE / Igalelwe |
| Isitokhwe | Uluhlu olukhulu luyafumaneka |
| Ixabiso | Ubonelelo oluQhelekileyo lweFektri |
| Ukuhanjiswa | Ukuthunyelwa Okukhawulezileyo Kweentsuku Ezili-15–30 |
Umbhobho we-API 5Lngumbhobho wentsimbi yekhabhoni osetyenziswa kakhulu kwimizi-mveliso yeoyile negesi. Ikwasebenza njengendlela yokuthwala ezinye izinto ezinje ngomphunga, amanzi kunye nodaka.
I-API 5L isebenza kuzo zombini iipayipi ezitshixiweyo nezingenamthungo
Iintlobo ezidityanisiweyo: ERW, SAW, DSAW, LSAW, SSAW, HSAW Pipe
Iindidi eziqhelekileyo zombhobho we-API 5L welded zezi zilandelayo:
I-ERW: Ukuwelda kokumelana nombane kusetyenziswa kwipayipi enobubanzi obungaphantsi kwe-intshi ezingama-24.
I-DSAW/ I-SAW: Ukuwelda kwe-arc engaphantsi kwamanzi emacaleni amabini/ukuwelda kwe-arc engaphantsi komhlaba yenye indlela yokuwelda engasetyenziswa endaweni ye-ERW kumbhobho omkhulu.
I-LSAW: I-Longitudinal Submerged Arc Welding esetyenziselwa umbhobho ofikelela kwi-intshi ezingama-48 ububanzi. Eyaziwa ngokuba yinkqubo yokwenza i-JCOE.
I-SSAW/HSAW: Ukuwelda kwe-arc engaphantsi komhlaba/ukuwelda kwe-arc engaphantsi komhlaba okujikelezayo ukuya kuthi ga kwi-100 intshi ububanzi bombhobho.
Iintlobo zeMibhobho engenamthungo: Umbhobho ongenamthungo ojijekileyo oshushu kunye nombhobho ongenamthungo ojijekileyo obandayo
Umbhobho ongenamthungo udla ngokusetyenziswa kwiipayipi ezincinci ezinobubanzi obuphantsi (ngesiqhelo zingaphantsi kwee-intshi ezingama-24).
(Ipayipi yentsimbi engenamthungo isetyenziswa kakhulu kunepayipi edibeneyo kwiidayamitha zepayipi ezingaphantsi kwe-150 mm (ii-intshi ezi-6).
Sikwagcina umbhobho omkhulu ongenamthungo. Sisebenzisa indlela yokuqengqeleka ngobushushu, singavelisa umbhobho ongenamthungo ofikelela kwi-20" (508 mm). Ukuba ufuna umbhobho ongenamthungo ongaphezulu kwe-20" ububanzi, singawenza ofikelela kwi-40" (1016 mm) ububanzi ngokusebenzisa indlela eshushu.
I-API 5L ichaza la manqanaba alandelayo: Ibanga B, X42, X46, X52, X56, X60, X65, X70, kunye ne-X80.
Kukho iintlobo ngeentlobo zentsimbi kwipayipi yentsimbi ye-API 5L efana neGrade B, X42, X46, X52, X56, X60, X65, X70, kunye ne-X80. Njengoko inqanaba lentsimbi lisanda, ulawulo olulinganayo nekhabhoni luqina ngakumbi, amandla oomatshini aphezulu.
Kwakhona, ukwakheka kweekhemikhali zemibhobho ye-API 5L engenamthungo nedibeneyo yodidi oluthile akufani, umbhobho odibeneyo unemfuno ephezulu kunye nobungakanani obuncinci bekhabhoni nesalfure.
Ulwakhiwo lweeKhemikhali kwi-PSL 1 pipe ene-t ≤ 0.984” | |||||||
| Ibanga lentsimbi | Iqhezu lobunzima, i-% isekelwe kubushushu kunye nohlalutyo lwemveliso a, g | ||||||
| C | Mn | P | S | V | Nb | Ti | |
| ubuninzi b | ubuninzi b | ubuninzi | ubuninzi | ubuninzi | ubuninzi | ubuninzi | |
| Umbhobho ongenamthungo | |||||||
| A | 0.22 | 0.9 | 0.03 | 0.03 | – | – | – |
| B | 0.28 | 1.2 | 0.03 | 0.03 | c,d | c,d | d |
| X42 | 0.28 | 1.3 | 0.03 | 0.03 | d | d | d |
| X46 | 0.28 | 1.4 | 0.03 | 0.03 | d | d | d |
| X52 | 0.28 | 1.4 | 0.03 | 0.03 | d | d | d |
| X56 | 0.28 | 1.4 | 0.03 | 0.03 | d | d | d |
| X60 | 0.28 e | 1.40 e | 0.03 | 0.03 | f | f | f |
| X65 | 0.28 e | 1.40 e | 0.03 | 0.03 | f | f | f |
| X70 | 0.28 e | 1.40 e | 0.03 | 0.03 | f | f | f |
| Umbhobho odibeneyo | |||||||
| A | 0.22 | 0.9 | 0.03 | 0.03 | – | – | – |
| B | 0.26 | 1.2 | 0.03 | 0.03 | c,d | c,d | d |
| X42 | 0.26 | 1.3 | 0.03 | 0.03 | d | d | d |
| X46 | 0.26 | 1.4 | 0.03 | 0.03 | d | d | d |
| X52 | 0.26 | 1.4 | 0.03 | 0.03 | d | d | d |
| X56 | 0.26 | 1.4 | 0.03 | 0.03 | d | d | d |
| X60 | 0.26 e | 1.40 e | 0.03 | 0.03 | f | f | f |
| X65 | 0.26 e | 1.45 e | 0.03 | 0.03 | f | f | f |
| X70 | 0.26e | 1.65 e | 0.03 | 0.03 | f | f | f |
| a. Cu ≤ = 0.50% Ni; ≤ 0.50%; Cr ≤ 0.50%; kunye ne-Mo ≤ 0.15%, | |||||||
| b.Kwi-0.01% yokunciphisa nganye engaphantsi komxholo wekhabhoni ophezulu ochaziweyo, umxholo we-manganese (Mn) ovumelekileyo unokwandiswa nge-0.05%, kuxhomekeke kule mida ilandelayo:Ukuya kuthi ga kwi-1.65% Mn kwiigreyidi ≥ L245 (B) kunye ≤ L360 (X52) Ukuya kuthi ga kwi-1.75% Mn kwiigreyidi > L360 (X52) kunye < L485 (X70) Ukuya kuthi ga kwi-2.00% Mn yebanga le-L485 (X70) | |||||||
| c. Ngaphandle kokuba kuvunyelwene ngenye indlela QAPHELA + V ≤ 0.06%, | |||||||
| d. Nb + V + TI ≤ 0.15%, | |||||||
| e. Ngaphandle kokuba kuvunyelwene ngenye indlela., | |||||||
| f. Ngaphandle kokuba kuvunyelwene ngenye indlela, QAPHELA + V = Ti ≤ 0.15%, | |||||||
| g. Akukho kongezwa ngabom kwe-B okuvumelekileyo kwaye intsalela ye-B ≤ 0.001% | |||||||
| Ulwakhiwo lweeKhemikhali kwipayipi yePSL 2 ene-t ≤ 0.984” | |||||||||||||||||||||
| Ibanga lentsimbi | Inxalenye yobunzima, ipesenti isekelwe kubushushu kunye nohlalutyo lwemveliso | I-Carbon Equiv a | |||||||||||||||||||
| C | Si | Mn | P | S | V | Nb | Ti | Okunye | I-CE IIW | I-CE Pcm | |||||||||||
| ubuninzi b | ubuninzi | ubuninzi b | ubuninzi | ubuninzi | ubuninzi | ubuninzi | ubuninzi | ubuninzi | ubuninzi | ||||||||||||
| Umbhobho ongenamthungo kunye nowelding | |||||||||||||||||||||
| BR | 0.24 | 0.4 | 1.2 | 0.025 | 0.015 | c | c | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X42R | 0.24 | 0.4 | 1.2 | 0.025 | 0.015 | 0.06 | 0.05 | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| BN | 0.24 | 0.4 | 1.2 | 0.025 | 0.015 | c | c | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X42N | 0.24 | 0.4 | 1.2 | 0.025 | 0.015 | 0.06 | 0.05 | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X46N | 0.24 | 0.4 | 1.4 | 0.025 | 0.015 | 0.07 | 0.05 | 0.04 | d,e,l | 0.43 | 0.25 | ||||||||||
| X52N | 0.24 | 0.45 | 1.4 | 0.025 | 0.015 | 0.1 | 0.05 | 0.04 | d,e,l | 0.43 | 0.25 | ||||||||||
| X56N | 0.24 | 0.45 | 1.4 | 0.025 | 0.015 | 0.10f | 0.05 | 0.04 | d,e,l | 0.43 | 0.25 | ||||||||||
| X60N | 0.24f | 0.45f | 1.40f | 0.025 | 0.015 | 0.10f | 0.05f | 0.04f | g,h,l | Njengoko kuvunyelwene | |||||||||||
| BQ | 0.18 | 0.45 | 1.4 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X42Q | 0.18 | 0.45 | 1.4 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X46Q | 0.18 | 0.45 | 1.4 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X52Q | 0.18 | 0.45 | 1.5 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X56Q | 0.18 | 0.45f | 1.5 | 0.025 | 0.015 | 0.07 | 0.05 | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X60Q | 0.18f | 0.45f | 1.70f | 0.025 | 0.015 | g | g | g | h,l | 0.43 | 0.25 | ||||||||||
| X65Q | 0.18f | 0.45f | 1.70f | 0.025 | 0.015 | g | g | g | h,l | 0.43 | 0.25 | ||||||||||
| X70Q | 0.18f | 0.45f | 1.80f | 0.025 | 0.015 | g | g | g | h,l | 0.43 | 0.25 | ||||||||||
| X80Q | 0.18f | 0.45f | 1.90f | 0.025 | 0.015 | g | g | g | mna,j | Njengoko kuvunyelwene | |||||||||||
| X90Q | 0.16f | 0.45f | 1.9 | 0.02 | 0.01 | g | g | g | j,k | Njengoko kuvunyelwene | |||||||||||
| X100Q | 0.16f | 0.45f | 1.9 | 0.02 | 0.01 | g | g | g | j,k | Njengoko kuvunyelwene | |||||||||||
| Umbhobho odibeneyo | |||||||||||||||||||||
| BM | 0.22 | 0.45 | 1.2 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X42M | 0.22 | 0.45 | 1.3 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X46M | 0.22 | 0.45 | 1.3 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | 0.43 | 0.25 | ||||||||||
| X52M | 0.22 | 0.45 | 1.4 | 0.025 | 0.015 | d | d | d | e,l | 0.43 | 0.25 | ||||||||||
| X56M | 0.22 | 0.45f | 1.4 | 0.025 | 0.015 | d | d | d | e,l | 0.43 | 0.25 | ||||||||||
| I-X60M | 0.12f | 0.45f | 1.60f | 0.025 | 0.015 | g | g | g | h,l | 0.43 | 0.25 | ||||||||||
| X65M | 0.12f | 0.45f | 1.60f | 0.025 | 0.015 | g | g | g | h,l | 0.43 | 0.25 | ||||||||||
| X70M | 0.12f | 0.45f | 1.70f | 0.025 | 0.015 | g | g | g | h,l | 0.43 | 0.25 | ||||||||||
| X80M | 0.12f | 0.45f | 1.85f | 0.025 | 0.015 | g | g | g | mna,j | .043f | 0.25 | ||||||||||
| X90M | 0.1 | 0.55f | 2.10f | 0.02 | 0.01 | g | g | g | mna,j | – | 0.25 | ||||||||||
| X100M | 0.1 | 0.55f | 2.10f | 0.02 | 0.01 | g | g | g | mna,j | – | 0.25 | ||||||||||
| a. SMLS t>0.787”, imida ye-CE iya kuba njengoko kuvunyelwene ngako. Imida ye-CEIIW esetyenziswayo fi C > 0.12% kunye nemida ye-CEPcm iyasebenza ukuba C ≤ 0.12%, | |||||||||||||||||||||
| b.Kwi-0.01% yokwehla nganye ngaphantsi komxholo ophezulu wekhabhoni (C) ochaziweyo, umxholo ovumelekileyo we-manganese (Mn) unokwandiswa nge-0.05%, ngaphakathi kwemida elandelayo:Ukuya kuthi ga kwi-1.65% Mn kwiigreyidi ≥ L245 (B) kunye ≤ L360 (X52) Ukuya kuthi ga kwi-1.75% Mn kwiigreyidi > L360 (X52) kunye < L485 (X70) Ukuya kuthi ga kwi-2.00% Mn kwiigreyidi ≥ L485 (X70) kunye ≤ L555 (X80) Ukuya kuthi ga kwi-2.20% Mn kwiigreyidi > L555 (X80) | |||||||||||||||||||||
| c. Ngaphandle kokuba kuvunyelwene ngenye indlela Nb = V ≤ 0.06%, | |||||||||||||||||||||
| d. Nb = V = Ti ≤ 0.15%, | |||||||||||||||||||||
| e. Ngaphandle kokuba kuvunyelwene ngenye indlela, Cu ≤ 0.50%; Ni ≤ 0.30% Cr ≤ 0.30% kunye ne-Mo ≤ 0.15%, | |||||||||||||||||||||
| f. Ngaphandle kokuba kuvunyelwene ngenye indlela, | |||||||||||||||||||||
| g. Ngaphandle kokuba kuvunyelwene ngenye indlela, Nb + V + Ti ≤ 0.15%, | |||||||||||||||||||||
| h. Ngaphandle kokuba kuvunyelwene ngenye indlela, Cu ≤ 0.50% Ni ≤ 0.50% Cr ≤ 0.50% kunye ne-MO ≤ 0.50%, | |||||||||||||||||||||
| i. Ngaphandle kokuba kuvunyelwene ngenye indlela, Cu ≤ 0.50% Ni ≤ 1.00% Cr ≤ 0.50% kunye ne-MO ≤ 0.50%, | |||||||||||||||||||||
| j. B ≤ 0.004%, | |||||||||||||||||||||
| k. Ngaphandle kokuba kuvunyelwene ngenye indlela, Cu ≤ 0.50% Ni ≤ 1.00% Cr ≤ 0.55% kunye ne-MO ≤ 0.80%, | |||||||||||||||||||||
| l. Kuzo zonke ii-PSL 2 pipe grades ngaphandle kwezo grades zine-footnotes j eziphawuliweyo, oku kulandelayo kuyasebenza. Ngaphandle kokuba kuvunyelwene ngenye indlela akukho kongezwa ngabom kwe-B okuvunyelweyo kwaye intsalela ye-B ≤ 0.001%. | |||||||||||||||||||||
| I-PSL1 | Imeko yokuhanjiswa | Amabanga afanelekileyo |
| Njengoko iqengqelekile, iqhelekile, iqhelekile yenziwe | A | |
| Njengoko iqengqiwe, iqengqiwe ngendlela eqhelekileyo, iqengqiwe ngendlela ye-thermomechanical, yenziwe ngendlela ye-thermomechanical, ihlengahlengisiwe ngendlela eqhelekileyo, ihlengahlengisiwe ngendlela eqhelekileyo kwaye iqiniswe ngendlela efanayo, okanye ukuba kuvunyelwene, ii-Q&T SMLS kuphela | B | |
| Njengoko iqengqiwe, iqengqiwe ngokwesiqhelo, iqengqiwe ngokwe-thermomechanical, yenziwe ngokwe-thermomechanical, iqhelekile, yenziwe ngokwesiqhelo kwaye ithambile | X42, X46, X52, X56, X60, X65, X70 |
| I-PSL2 | Imeko yokuhanjiswa | Ibanga lePipe |
| Njengoko iqengqelwe | I-BR, X42R | |
| Ukulungisa i-rolled / eyenziweyo, eqhelekileyo, okanye eqhelekileyo kunye ne-tempered | I-BN, X42N, X46N, X52N, X56N, X60N | |
| Icinyiwe kwaye ithambile | I-BQ, X42Q, X46Q, X56Q, X60Q, X65Q, X70Q, X80Q, X90Q, X100Q | |
| I-Thermomechanical rolled / yenziwe | I-BM, X42M, X46M, X56M, X60M, X65M, X70M, X80M | |
| I-Thermomechanical rolled kuphela | X90M, X100M, X120M | |
| Qaphela: Kwiiklasi zePSL2, isimamva (R, N, Q, okanye M) siyinxalenye yophawu lweklasi yentsimbi. | ||
I-PSL1 kunye ne-PSL2 zahlukile ngokwemiba yovavanyo kunye neempawu zazo zekhemikhali kunye nezoomatshini.
I-PSL2 ingqongqo ngakumbi kune-PSL1 ngokwemilo yeekhemikhali, iimpawu zokuxinana, uvavanyo lokuchaphazeleka, uvavanyo olungatshabalalisiyo njalo njalo.
Uvavanyo lweMpembelelo
YiPSL2 kuphela efuna uvavanyo lwempembelelo: ngaphandle kweX80.
I-NDT: Uvavanyo Olungonakalisiyo. I-PSL1 ayifuni uvavanyo olungonakalisiyo xa kuthe kwabakho isaphulelo, uvavanyo olungonakalisiyo luyasebenza. I-PSL2 iyakwenza oko.
(Uvavanyo olungatshabalalisiyo: Uvavanyo olungatshabalalisiyo (NDT) kunye novavanyo lwe-NDT (xa kusetyenziswa iinkqubo zovavanyo lwe-NDT ezibhalwe kwi-API 5L) kukusetyenziswa kolunye okanye ngaphezulu kobuchule bovavanyo olungatshabalalisiyo obufana ne-radiography, i-ultrasonic (US), okanye ezinye (ezingonakaliswanga zizinto) ukuchonga iziphene kunye nokungafezeki kwimibhobho.)
Ukupakisha kukhongokubanzi uhamba ze, ukubopha ucingo lwentsimbi, kakhuluomelele.
Ukuba uneemfuno ezizodwa, ungasebenzisaukupakishwa okungenamhlwa, kwaye intle ngakumbi.
Amanyathelo okhuseleko xa kupakishwa kwaye kuthuthwa imibhobho yentsimbi yekhabhoni
1.Ngexesha lokuThuthwa nokuGcinwa
Umbhobho wentsimbi we-API 5Lkufuneka ikhuselwe ekutshatyalalisweni, ekucinezelweni, ekusikweni okanye nakweyiphi na enye ingozi yoomatshini ngexesha lokupakisha, ukuthutha, ukugcina kunye nokuphatha.
2. Iindlela Zokuphatha Ngokukhuselekileyo
Xa usebenza neimibhobho yentsimbi yekhabhoni, soloko uthatha amanyathelo okhuseleko aqhelekileyo ukuze uphephe iingozi ezifana nokuqhuma, imililo, okanye ukuvezwa kwiikhemikhali ezinobungozi.
3. Imeko yeNkonzo
Akufuneki usebenziseImibhobho yentsimbi yekhabhoni ye-API 5Lkwiindawo ezinobushushu obuphezulu, ezirhabaxa, okanye naziphi na ezinye iintlobo zeendawo ezingqongileyo ezinzima. Kwezi zicelo, khetha imibhobho eyenziwe ngemigangatho ekhethekileyo ekwaziyo ukumelana nobushushu obuphezulu okanye ukugqwala.
4.Ukukhethwa kwezinto kunye neenkcukacha
Gqiba ngezinto zombhobho kunye nomgangatho emva kokuqwalasela ngononophelo iimeko zokusebenza oko kukuthi uhlobo lwendalo esingqongileyo, uhlobo lweMedium, uxinzelelo kunye nobushushu kunye nokusetyenziswa, njl.
5. Uvavanyo kunye novavanyo lwangaphambi kokusetyenziswa
Umgca wePope kufuneka uhlolwe ngaphambi kokuba usetyenziswe ukuqinisekisa umgangatho kunye nokusebenza.
Uthutho:Ukuhanjiswa ngokukhawuleza (Umzekelo wokuhanjiswa), Umoya, uLoliwe, uMhlaba, ukuthunyelwa ngolwandle (I-FCL okanye i-LCL okanye iBulk)
Q1: Iintlobo zeepayipi ezikhoyo?
A: Sihambisa imibhobho engenamthungo (SMLS), ERW, LSAW kunye neSSAW kwiindlela ezahlukeneyo zoxinzelelo kunye nezicelo zemibhobho.
Q2: Ngowuphi umphezulu ogqityiweyo kunye nokwaleka onokukhethwa?
A: Iingubo zenziwe nge-3LPE, FBE, zipeyintwe ngomnyama okanye zigalelwe nge-galvanized. Kukwakho nokugqitywa okuqhelekileyo kwe-mill.
Q3: Ungayikhetha njani inqanaba elichanekileyo lombhobho?
A: Khetha ibakala ngenxa yoxinzelelo lokusebenza, ubushushu, uhlobo oluphakathi kunye neemeko ezingqongileyo. Ukuba uyayifuna, abasebenzi bethu bezobugcisa baya kukunceda ukhethe ibakala elifanelekileyo kwiprojekthi yakho.
Q4: Zithini izatifikethi zakho zomgangatho?
A: Zonke iiPipe zenziwe ngokweemfuno ze-API 5L kwaye zibonelelwa nge-MTC (iSiqinisekiso soVavanyo lweMill). IiPipe zePSL2 nazo ziphantsi kovavanyo olongezelelweyo nokuhlolwa okuqatha.
Q5: Lithini ixesha lokuqalisa?
A: Kwiimveliso zesitokhwe eziqhelekileyo, ixesha lokufumana imveliso lingaba ziintsuku ezisi-7–20 kuxhomekeke kubukhulu, ubungakanani, kunye nendawo ekuyiwa kuyo.











